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Material Tolerances

    Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

Acetal Rod Tolerances
Nominal Diameter Tolerance in mm
4 +0.1 to +0.3
5 - 6 +0.1 to +0.4
8 - 10 +0.1 to +0.5
12 - 14 - 16 - 18 - 20 +0.2 to +0.7
22 - 25 - 28 - 30 +0.2 to +0.9
32 - 36 - 40 +0.2 to +1.1
45 - 50 - 56 +0.3 to +1.3
60 - 65 - 70 +0.3 to +1.6
75 - 80 +0.1 to +2.0
90 +0.5 to +2.22
100 +0.6 to +2.5
110 +0.7 to +3.0
120 - 125 +0.8 to +3.5
130 - 135 - 140 +0.9 to +3.8
150 +1.0 to +4.2
165 - 180 +1.2 to +5.0
200 +1.3 to +5.5
230 - 250 +1.5 to +6.2
Click here to buy Acetal Rod
Acetal Sheet Tolerances
Nominal Thickness Tolerance in mm
1 -0.1 to +0.1
2 -0.15 to +0.15
3 - 4 -0.2 to +0.2
5 -0.25 to +0.25
6 -0.3 to +0.3
8 - 10 +0.2 to +0.9
12 - 16 - 20 - 25 +0.3 to +1.5
30 - 40 - 50 +0.5 to +2.5
60 - 70 - 80 - 90 - 100 +0.5 to +5.0
Click here to buy Acetal Sheet

  Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

Delrin Rod Tolerances
Nominal Diameter Tolerance in mm
4 +0.1 to +0.3
5 - 6 +0.1 to +0.4
8 - 10 +0.1 to +0.5
12 - 14 - 16 - 18 - 20 +0.2 to +0.7
22 - 25 - 28 - 30 +0.2 to +0.9
32 - 36 - 40 +0.2 to +1.1
45 - 50 - 56 +0.3 to +1.3
60 - 65 - 70 +0.3 to +1.6
75 - 80 +0.1 to +2.0
90 +0.5 to +2.22
100 +0.6 to +2.5
110 +0.7 to +3.0
120 - 125 +0.8 to +3.5
130 - 135 - 140 +0.9 to +3.8
150 +1.0 to +4.2
165 - 180 +1.2 to +5.0
200 +1.3 to +5.5
230 - 250 +1.5 to +6.2
Click here to buy Delrin Rod

    Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

Nylon 6 Extruded Rod Tolerances
Nominal Diameter Tolerance in mm
4 +0.1 to +0.3
5 - 6 +0.1 to +0.4
8 - 10 +0.1 to +0.5
12 - 14 - 16 - 18 - 20 +0.2 to +0.7
22 - 25 - 28 - 30 +0.2 to +0.9
32 - 36 - 40 +0.2 to +1.1
45 - 50 - 56 +0.3 to +1.3
60 - 65 - 70 +0.3 to +1.6
75 - 80 +0.1 to +2.0
90 +0.5 to +2.2
100 +0.6 to +2.5
110 +0.7 to +3.0
120 - 125 +0.8 to +3.5
130 - 135 - 140 +0.9 to +3.8
150 +1.0 to +4.2
165 - 180 +1.2 to +5.0
200 +1.3 to +5.5
230 - 250 +1.5 to +6.2
Click here to buy Nylon 6 Rod
Nylon 6 Cast Rod Tolerances
Nominal Diameter Tolerance in mm
50 - 56 +1 to +3
60 - 65 - 70 - 75 - 80 - 90 - 100 +1 to +4
110 - 120 - 125 - 130 - 140 - 150 +1.5 to +5
160 - 170 - 180 - 190 - 200 +2 to +7
220 - 230 - 250 - 280 - 300 +3 to +9
Click here to buy Nylon 6 Rod
Nylon 6 Extruded Sheet Tolerances
Nominal Thickness Tolerance in mm
1 -0.1 to +0.1
2 -0.15 to +0.15
3 - 4 -0.2 to +0.2
5 -0.25 to +0.25
6 -0.25 to +0.25
8 - 10 +0.2 to +0.9
Click here to buy Nylon 6 Sheet
Nylon 6 Cast Sheet Tolerances
Nominal Thickness Tolerance in mm
8 - 10 - 12 +1 to +1.7
16 - 20 - 25 - 30 +1.2 to +2.5
40 - 50 +1.5 to +3.5
60 - 70 +2 to +5
80 - 100 +2 to +6
Click here to buy Nylon 6 Sheet
Nylon 6 HS Blue Rod Tolerances
Nominal Diameter Tolerance in mm
15 -0 to +0.25
20 - 25 -0 to +0.2
30 - 35 - 40 -0 to +0.75
45 - 50 - 56 +1 to +3
60 - 65 - 70 - 75 - 80 - 90 - 100 +1 to +4
110 - 120 - 125 - 130 - 140 - 150 +1.5 to +5
160 - 180 - 200 +2 to +7
230 - 250 - 300 +3 to +9
Click here to buy Nylon HS Blue Rod
Nylon 6 HS Blue Sheet Tolerances
Nominal Thickness Tolerance in mm
10 - 12 +1 to +1.7
16 - 20 - 25 - 30 +1.2 to +2.5
40 - 50 +1.5 to +3.5
60 - 70 +2 to +5
80 - 100 +2 to +6
Click here to buy Nylon HS Blue Sheet
   

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

Nylon 66 Rod Tolerances
Nominal Diameter Tolerance in mm
5 - 6 +0.1 to +0.4
8 - 10 +0.1 to +0.5
12 - 14 - 16 - 18 - 20 +0.2 to +0.7
22 - 25 - 28 - 30 +0.2 to +0.9
32 - 36 - 40 +0.2 to +1.1
45 - 50 - 56 +0.3 to +1.3
60 - 65 - 70 +0.3 to +1.6
75 - 80 +0.1 to +2.0
90 +0.5 to +2.2
100 +0.6 to +2.5
110 +0.7 to +3.0
120 - 125 +0.8 to +3.5
130 - 135 - 140 +0.9 to +3.8
150 +1.0 to +4.2
165 - 180 +1.2 to +5.0
200 +1.3 to +5.5
230 - 250 +1.5 to +6.2
Click here to buy Nylon 66 Rod
Nylon 66 Sheet Tolerances
Nominal Thickness Tolerance in mm
5 +0.2 to +0.5
6 +0.2 to +0.75
8 - 10 +0.2 to +0.9
12 - 16 - 20 - 25 +0.3 to +1.5
30 - 40 - 50 +0.5 to +2.5
60 - 70 - 80 - 90 - 100 +0.5 to +5
Click here to buy Nylon 66 Sheet
   

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

Oilon Rod Tolerances
Nominal Diameter Tolerance in mm
15 -0 to +0.25
20 - 25 -0 to +0.5
30 - 35 - 40 -0 to +0.75
45 - 50 - 55 +1 to +3
60 - 65 - 70 - 75 - 80 - 90 - 100 +1 to +4
110 - 120 - 130 - 140 - 150 +1.5 to +5
160 - 180 - 200 +2 to +7
230 - 250 - 300 +3 to +9
Click here to buy Oilon Rod
Oilon Sheet Tolerances
Nominal Thickness Tolerance in mm
10 - 12 +1 to +1.7
16 - 20 - 25 - 30 +1.2 to +2.5
40 - 50 +1.5 to +3.5
60 - 70 +2 to +5
80 - 100 +2 to +6
Click here to buy Oilon Sheet
   

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

HDPE Rod Tolerances
Nominal Diameter Tolerance in mm
10 +0.1 to +0.6
12 +0.2 to +0.7
15 +0.2 to +0.8
20 +0.2 to +1
22 - 25 +0.2 to +1.1
30 +0.2 to +1.2
35 +0.2 to +1.3
40 +0.2 to +1.5
45 +0.3 to +1.7
50 - 55 +0.3 to +2
60 +0.3 to +2.3
65 - 70 +0.3 to +2.5
75 - 80 +0.4 to +3
90 +0.5 to +3.4
100 +0.6 to +3.8
110 +0.7 to +4.2
120 - 130 +0.8 to +4.6
140 +0.9 to +5.4
150 +1 to +5.8
160 - 180 +1.2 to +7.4
200 +1.3 to +8.5
225 - 250 +1.3 to +9
300 +1.3 to +10
Click here to buy HDPE Rod
HDPE Sheet Tolerances
Nominal Thickness Tolerance in mm
1 -0 to +0.5
2 - 3 -0 to +0.7
4 - 5 - 6 - 8 -0 to +1
10 - 12 - 15 - 20 - 25 -0 to +2
30 - 40 - 50 -0 to +3
60 -0 to +4
Click here to buy HDPE Sheet
   

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

PEEK Rod Tolerances
Nominal Diameter Tolerance in mm
5 - 6 +0.1 to +0.4
8 - 10 +0.1 to +0.5
12 - 16 +0.2 to +0.9
20 +0.2 to +1.1
22 - 25 - 28 - 30 +0.2 to +1.2
32 - 36 +0.2 to +1.3
40 +0.2 to +1.5
45 - 50 +0.3 to +1.7
56 +0.3 to +2
60 - 65 +0.3 to +2.3
70 +0.3 to +2.5
80 +0.4 to +3
90 +0.5 to +3.4
100 +0.6 to +3.8
110 +0.7 to +4.2
125 +0.8 to +4.6
135 +0.9 to +5.4
150 +1 to +5.8
165 +1.1 to +6.3
180 +1.2 to +7.4
Click here to buy PEEK Rod
PEEK Sheet Tolerances
Nominal Thickness Tolerance in mm
5 - 6 +0.2 to +0.7
8 - 10 +0.2 to +0.9
12 - 16 - 20 - 25 +0.3 to +1.5
30 - 36 - 40 - 50 +0.5 to +2.5
60 +0.5 to +3.5
80 - 100 +0.5 to +5
Click here to buy PEEK Sheet
   

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

Polypropylene Rod Tolerances
Nominal Diameter Tolerance in mm
10 +0.1 to +0.6
12 +0.2 to +0.7
15 +0.2 to +0.8
20 +0.2 to +1
22 - 25 +0.2 to +1.1
30 +0.2 to +1.2
35 +0.2 to +1.3
40 +0.2 to +1.5
45 +0.3 to +1.7
50 - 55 +0.3 to +2
60 +0.3 to +2.3
65 - 70 +0.3 to +2.5
75 - 80 +0.4 to +3
90 +0.5 to +3.4
100 +0.6 to +3.8
110 +0.7 to +4.2
120 - 130 +0.8 to +4.6
140 +0.9 to +5.4
150 +1 to +5.8
160 - 180 +1.2 to +7.4
200 +1.3 to +8.5
225 - 250 +1.3 to +9
300 +1.3 to +10
Click here to buy Polypropylene Rod
Polypropylene Sheet Tolerances
Nominal Thickness Tolerance in mm
1 -0 to +0.5
2 - 3 -0 to +0.7
4 - 5 - 6 - 8 -0 to +1
10 - 12 - 15 - 20 - 25 -0 to +2
30 - 40 - 50 -0 to +3
40 -0 to +4
Click here to buy Polypropylene Sheet
   

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

PTFE Rod Tolerances
Nominal Diameter Tolerance in mm
4 - 5 - 6 - 8 -0 to +0.6
10 - 12 -0 to +6%
15 - 18 -0 to +6%
20 - 22 - 25 - 28 - 30 -0 to +6%
32 - 35 - 40 - 45 -0 to +6%
40 - 55 - 60 - 65 - 70 -0 to +6%
75 - 80 - 90 - 100 - 110 - 120 -0 to +6%
Click here to buy PTFE Rod
PTFE Sheet Tolerances
Nominal Thickness Tolerance in mm
0.25 - 0.5 -0 to +10%
1 -0 to +0.15
2 -0 to +0.3
3 -0 to +0.45
4 -0 to +0.6
5 -0 to +0.75
6 - 8 - 10 - 12 -0 to +15%
15 - 20 - 25 - 30 -0 to +15%
40 - 50 -0 to +15%
Click here to buy PTFE Sheet

  Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

PVC Rod Tolerances
Nominal Diameter Tolerance in mm
10 +0.1 to +0.6
12 +0.2 to +0.7
15 +0.2 to +0.8
20 +0.2 to +1
22 - 25 +0.2 to +1.1
30 +0.2 to +1.2
35 +0.2 to +1.3
40 +0.2 to +1.5
45 +0.3 to +1.7
50 - 55 +0.3 to +2
60 +0.3 to +2.3
65 - 70 +0.3 to +2.5
75 - 80 +0.4 to +3
90 +0.5 to +3.4
100 +0.6 to +3.8
110 +0.7 to +4.2
120 - 130 +0.8 to +4.6
140 +0.9 to +5.4
150 +1 to +5.8
160 - 180 +1.2 to +7.4
200 +1.3 to +8.5
225 - 250 +1.3 to +9
300 +1.3 to +10
Click here to buy PVC Rod
PVC Sheet Tolerances
Nominal Thickness Tolerance in mm
1.5 +/- 0.18
2 +/- 0.2
3 +/- 0.25
4 +/- 0.2
5 +/- 0.23
6 +/- 0.26
8 +/- 0.32
10 +/- 0.38
12 +/- 0.44
15 +/- 0.53
20 +/- 0.68
25 +/- 0.83
30 +/- 0.98
40 +/- 1.28
50 +/- 1.58
Click here to buy PVC Sheet
 

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

RG1000 Sheet Tolerances
Nominal Thickness Tolerance in mm
5 - 6 - 8 - 10 - 12 +/- 0.3
15 - 20 - 25 - 30 - 35 +/- 0.3
40 - 50 - 60 +/- 0.3
70 - 80 -0 to +4
Click here to buy RG1000 Sheet
   

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

UHMWPE Rod Tolerances
Nominal Diameter Tolerance in mm
10 +0.1 to +0.6
12 +0.2 to +0.7
15 +0.2 to +0.8
20 - 25 +0.2 to +1.5
30 - 35 - 40 - 45 +0.2 to 1.8
50 - 55 +0.3 to +2
60 - 70 - 80 - 90 - 100 - 110 +0.3 to +2.5
125 - 130 - 140 +0.4 to +4
150 +1 to +5.8
160 - 180 +1.2 to +7.4
200 +1 to +10
Click here to buy UHMWPE Rod
UHMWPE Sheet Tolerances
Nominal Thickness Tolerance in mm
5 - 6 - 8 - 10 - 12 +/- 0.3
15 - 20 - 25 - 30 - 35 +/- 0.3
40 - 50 - 60 +/- 0.3
70 - 80 -0 to +4
Click here to buy UHMWPE Sheet

Manufacturers produce engineering plastics that are slightly oversize in either diameter and/or thickness. This oversize tolerance, which is listed in the tables below, is provided to assist customers to produce very accurate items within the size shown and remove any minor surface imperfection.

Tufnol Sheet Tolerances
The table below shows the dimensional tolerances permitted on Tufnol laminated sheets in the 'as moulded' condition. These tolerances based on the relevant British Standards or BS EN Standards for each Tufnol grade.

All sizes and tolerances quoted are in millimetres

Tolerances specified are PLUS AND MINUS from the nominal size. For example, reading from the table below, a Paper Based Tufnol sheet of 3.0mm nominal thickness may vary in thickness from 2.75mm to 3.25mm.

Notes: Due to manufacturing process, sheet thickness can vary at any point accross the entire sheet area and the below tolerances apply to any point over the entire sheet surface.

Nominal Thickness Tolerance in mm, + and - about nominal thickness
Tufnol Grade --> 1P/13 Kite Whale
0.4 0.07 0.07 -
0.5 0.08 0.08 0.13
0.6 0.09 0.09 0.14
0.8 0.10 0.10 0.15
1.0 0.12 0.12 0.16
1.2 0.14 0.14 0.17
1.6 0.16 0.16 0.19
2.0 0.19 0.19 0.21
2.5 0.22 0.22 0.24
3.0 0.25 0.25 0.26
4.0 0.30 0.30 0.32
5.0 0.34 0.34 0.36
6.0 0.37 0.37 0.40
8.0 0.47 0.47 0.49
10.0 0.55 0.55 0.56
12.0 0.62 0.62 0.64
14.0 0.69 0.69 0.70
16.0 0.75 0.75 0.76
20.0 0.86 0.86 0.87
25.0 1.00 1.00 1.02
30.0 1.15 1.12 1.12
35.0 1.25 1.25 1.12
40.0 1.35 1.35 1.35
45.0 1.45 1.45 1.45
50.0 1.55 1.55 1.55
Click here to buy Tufnol Sheet

Flatness Tolerances of Tufnol Sheet
The below table is the maximum deviation from flat over a distance of 1000mm using a straight edge.

Sheet Thickness Variation
1.6mm to 3mm up to 18mm
3mm to 6mm up to 10mm
6mm to 8mm up to 8mm
over 8mm up to 6mm
Click here to buy Tufnol Sheet

Tolerances for Moulded Round Rods
The table below shows the dimensional tolerances permitted on moulded round rods. These tolerances are based on the relevant British Standads or BS EN Standards.

Tufnol Round Rods are normally supplied with a ground outside diameter.

All sizes and tolerances quoted are in millimeters.

Dimensional tolerances specified are PLUS AND MINUS from the nominal size.

Moulded round rod tolerances based on BS EN 61212 3-3

Maximum deviation from nominal external diameter

Nominal diameter Maximum deviation
<25.0 0.15
>25.0 <50.0 0.25
>50.0 <75.0 0.30
75.0 < 100.0 0.35
Click here to buy Tufnol Rod
Tolerance on Straightness
Nominal length Maximum deviation
1220 4.5
610 1.3
Click here to buy Tufnol Rod

The information given here is believed to be correct, but completeness and accuracy are not guaranteed. The user shall be fully responsible for determining the suitability of products for the intended use.

 


 
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